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   INDUSTRIAL AND MANUFACTURING CASE STUDIES

Past business activities at certain industrial/manufacturing facilities have resulted in adverse environmental impacts associated with soil, groundwater and non-aqueous phase liquid (NAPL) contamination. Environmental areas of concern at these facilities include drum storage areas, assembly areas, degreasing areas, leaking underground storage tanks (USTs), accidental spill areas, illegal dumping, etc..

Contaminants of concern (COCs) at these facilities have included a wide range of contaminants such as trichloroethene (TCE), tetrachloroethene (PCE), cis-1,2-dichloroethene (cis-1,2-DCE), vinyl chloride, chloroform, 1,1,1-trichloroethane (1,1,1-TCA), ethanol, benzene, toluene, ethylbenzene, xylenes (BTEX), chlorobenzene, carbon tetrachloride and total petroleum hydrocarbon-gasoline/diesel range organics (TPH-GRO & DRO) to name a few.

ISOTEC has performed numerous remediation projects at these types of facilities targeting source area treatments, application inside of active facilities without disruption to ongoing businesses as well as perimeter treatments when access to underneath the existing buildings is not an option. Whether it is a small pilot scale application targeting a known hot-spot area/source area or a full-scale treatment targeting the entire plume, ISOTEC can design a project to meet your clients needs and attain your remediation goals.
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Warehousing Facility (Isotec Case Study 1)
  • Site Location: Union County, New Jersey
  • Contamination: BTEX (28,161 ppb); Methyl t-butyl ether (7,240 ppb) in
    groundwater.
  • Geology: Unconfined silty layer.
  • Area Treated: Approximately 5,000 sq. ft between 0 - 20 ft bgs.
  • Effectiveness: Each compound was treated to below its NJDEP
    standard; site received No Further Action letter.

Download Case Study: Adobe Acrobat File (PDF)

Manufacturing and Warehousing Facility (Isotec Case 2)

  • Site Location: Passaic County, New Jersey
  • Contamination: trans-1,2-Dichloroethene (18.8 µg/l ); cis-1,2-Dichloroethene (317,200 µg/l );Xylenes (3,400 µg/l ); Ethylbenzene (2,000 µg/l ); Trichloroethene (78 µg/l ); and Vinyl Chloride (4,224 µg/l ) in groundwater
  • Geology: Fine silt and clay layer; water table at approximately 8-10 ft bgs.
  • Treated Area: Approximately 1000 sq. ft
  • Effectiveness: Site-wide total VOCs were reduced from 278,849 µg/l to 178 µg/l.

Download Case Study: Adobe Acrobat File (PDF)

Former Electronic Transformer Manufacturing Facility (Isotec Case 3)
  • Site Location: Ocean County, New Jersey
  • Contamination: Chloroform (25µg/l ); 1,1,1-Trichloroethane (33µg/l ); Trichloroethene (493 µg/l ); and Tetrachloroethene (212 µg/l )
  • Geology: Sandy, silty, clay stratum (3 to 18 ft bgs) overlying basalt bedrock. Water table is at approximately 10 ft bgs.
  • Area Treated: Approximately 1,400 sq. ft
  • Effectiveness: Site-wide total VOCs were reduced by >70% with chlorinated VOCs decreased from 793 µg/l to 269 µg/l . NJDEP issued No Further Action letter and closed the case.

Download Case Study: Adobe Acrobat File (PDF)

Former Sign Manufacturing Facility (Isotec Case 4)
  • Site Location: Denver, CO
  • Contamination: BTEX (24,595 ppb) in groundwater.
  • Geology: Confined clay layers with permeable sand lenses.
  • Area Treated: ~9,600 sq. ft at a vertical interval of 2-8 ft bgs.
  • Effectiveness: Overall BTEX reduced from 24,595 ppb to 89 ppb. Each COC was treated to ND or well below its cleanup level throughout the plume. State of Colorado issued an Unrestricted No Further Action letter to the property.

Download Case Study: Adobe Acrobat File (PDF)

Truck Rental Facility, Oklahoma City, Oklahoma (Isotec Case Study 5)
  • Site Location: Oklahoma City, OK
  • Contamination: BTEX up to 4,100 ppb plus free product in some locations.
  • Geology: Alluvial sand; water table is approximately 12 ft bgs.
  • Area Treated: ~3,000 sq. ft at an interval of 20-30 ft bgs.
  • Effectiveness: Up to 93% reduction in total VOCs site-wide.

Download Case Study: Adobe Acrobat File (PDF)

Former Manufacturing Facility (Isotec Case 6)
  • Site Location: Northern New Jersey
  • Contamination: Tetrachloroethene (203 µg/l ).
  • Geology: Unconsolidated zone above fractured bedrock, "Zone A."
  • Area Treated: ~20,000 sq. ft in Zone A (22'-26') and bedrock (38'-67')
  • Effectiveness: Total VOCs reduced by 74% in Zone A & 58% in bedrock.

Download Case Study: Adobe Acrobat File (PDF)

Manufacturing Facility (Isotec Case 7)
  • Site Location: Southern Colorado
  • Contamination: Tetrachloroethene - PCE (up to 19,800 µg/l in the plume; higher conc. in selected hot spots)
  • Geology: Sand + Clay formation up to 30 ft underlain by fractured shale; water table
  • is at approximately 25 ft bgs.
  • Area Treated: ~ 15,000 sq.ft with an interval of 20-30 ft bgs.
  • Effectiveness: Achieved over 75% reduction of PCE in DNAPL source area when both SVE and P/T systems failed to meet the remedial goals.

Download Case Study: Adobe Acrobat File (PDF)

Utilities Authority (Isotec Case Study 9)
  • Site Location: Southern NJ
  • Contamination: Toluene (87 ppb); Ethylbenzene (91 ppb); Xylenes (1,260 ppb); Naphthalene (27 ppb); and 2-Methylnaphthalene (5 ppb).
  • Geology: Sandy formation; water table is approximately 9-10 ft bgs.
  • Area Treated: Approximately 1000 sq. ft at an interval of 10-18 ft bgs.
  • Effectiveness: All COCs were treated to below NJDEP groundwater criteria with VOCs reduced by 99% and base neutral compounds by 76%.

Download Case Study: Adobe Acrobat File (PDF)

Active Quarry Facility (Isotec Case Study 10)
  • Site Location: Sussex County, NJ
  • Contamination: 1,4-Dichlorobenzene (341 ppb); 1,2-Dichlorobenzene (2,760 ppb); Naphthalene (279 ppb).
  • Geology: Fractured bedrock underlying glacial overburden of 9-20 ft thick; water table is at approximately 20-25 ft bgs within the bedrock.
  • Area Treated: Approximately 1200 sq. ft at an interval from 20-65 ft bgs.
  • Effectiveness: Site-wide groundwater contamination reduced by 98%. All COCs were treated to ND or well below NJDEP groundwater criteria.

Download Case Study: Adobe Acrobat File (PDF)

Railroad Maintenance Facility (Isotec Case Study 13)
  • Site Location: North Creek, NY
  • Contamination: Petroleum hydrocarbons in soil.
  • Geology: Saturated sand and gravel, located 20 feet from banks of Hudson River.
  • Area Treated: 13,800 Sq. ft area at 2.5-12 fbgs vertical depth interval. Depth to water approximately 8 - 10 ft bgs.
  • Effectiveness: Total VOCs reduced by 83.1% & PAHs by 81.5%. Site received Case closure. Project received Grand Conceptor Award and National Recognition Award.

Download Case Study: Adobe Acrobat File (PDF)

Manufacturing and Warehousing Facility (Isotec Case Study 15)
  • Site Location: Bergen County, New Jersey
  • Contamination: Trichloroethene (19,805 µg/l ); Trans & cis-1,2-Dichloroethene (113,660 µg/l ) and Vinyl Chloride (17,570 µg/l ) in groundwater.
  • Geology: Silty soil, saturated zone from 5'-40' bgs; water table is at approximately 5-8 ft bgs.
  • Area Treated: 5,400 Sq. ft area at 5-40 ft bgs vertical depth interval.
  • Effectiveness: Total VOCs reduced by 98% from 151,476 µg/l to 3,180 µg/l.

Download Case Study: Adobe Acrobat File (PDF)

Former Cosmetic Manufacturing Plant (Isotec Case Study 22)
  • Site Location: Central NJ
  • Contamination: Ethanol (354,943 ppb), Trichloroethene (31,162 ppb), Methylene Chloride (10,200 ppb), Trichlorofluoromethane (51,762 ppb) & 1,1,1-Trichloroethane (11,166 ppb).
  • Geology: Fractured bedrock aquifer. Water table is at approximately 14-25 ft bgs.
  • Area Treated: Treatment interval 20-70 ft bgs for pilot. On going full scale is 100,000 sq ft and 20-70 ft bgs.
  • Effectiveness: Site-wide total VOCs reduced by 93% from 108,380 ppb to 7,328 ppb. Site-wide Ethanol concentrations reduced by 99% from 354,943 ppb to 4,591 ppb

Download Case Study: Adobe Acrobat File (PDF)

Former Industrial Facility (Isotec Case Study 27)
  • Site Location: Eatontown, NJ
  • Contamination: TCE, PCE, cis-1,2-DCE, BTEX, and PCBs.  Average Concentrations: GW VOC (75,204 ug/l); Soil VOC (2,402 mg/kg); GW PCB (ND); and Soil PCB (4,095 mg/kg).
  • Geology: Sands and silt from ground surface to a depth of ~45 ft bgs underlain by sandy clays. Depth to groundwater is ~7-8 ft bgs; GW flow is moderate and to the north.
  • Area Treated: ~32,600 Sq. ft total area. Target treatment zone ranged from ~5-20 ft bgs.
  • Effectiveness: For soil, VOC reduction was achieved at 10 of 12 monitoring locations with reduction rates ranging between 75% to greater than 99%. PCB reduction rates ranged from 35% to greater than 99% at 10 of 12 locations. For GW, VOC reduction was achieved in all 8 monitoring locations with reduction rates ranging from 70% to greater than 99%. PCBs were present below detection limits in GW. Baseline versus post-treatment mass calculations indicate an approximate 70,600 lbs mass destruction in soils and groundwater within the target treatment area.

Download Case Study: Adobe Acrobat File (PDF)

Superfund Site (Isotec Case Study 30)
  • Site Location: Indiana
  • Contamination: Benzene, Toluene, Ethylbenzene, Xylenes (BTEX), Diesel Range Organics (DRO) and Gasoline Range Organics(GRO). Concentrations: Maximum GW concentrations (9,700 ppb) BTEX; (21,000 ppb) DRO; and (40,000 ppb) GRO. Soil levels as high as (1,000 ppm) BTEX; (2,100 ppm) DRO; and (920 ppm) GRO).
  • Geology: Sands and gravel from surface to 3-6 ft bgs, underlain by a 2-6 foot thick clay-silt peat layer, followed by fine to coarse sands to 24 ft bgs.
  • Area Treated: ~36,000 Sq. ft total area. Target treatment zone ranged from ~14-20 ft bgs.
  • Effectiveness: For soil, COC reduction was achieved at all 12 monitoring locations with individual reduction rates ranging between 20% to greater than 99%. Total average soil concentration reduction rates ranged from 94% to greater than 99% for VOCs, DRO and GRO. For GW, COC reduction was achieved at 11 of 12 monitoring locations with reduction rates ranging from 15% to greater than 99%. Total average gw concentration reduction rates ranged from 68% to 83% for VOCs, DRO and GRO. Baseline versus post-treatment mass calculations estimated an approximately 5,719 lbs mass destruction in soils and groundwater within the target treatment area.

Download Case Study: Adobe Acrobat File (PDF)

Active Dry Cleaner (Isotec Case Study 34)
  • Site Location: Vancouver, Washington
  • Contamination: Average concentrations of TCE (1,387 µg/l ) and PCE (3,267 µg/l ).
  • Geology: Semi-confined sand.  
  • Area Treated: Source area and plume .
  • Effectiveness: Average TCE concentrations reduced by 98%, and average PCE concentrations reduced by 99% .

Download Case Study: Adobe Acrobat File (PDF)

Truck Maintenance Facility (Isotec Case Study 39)
  • Site Location: Edison, New Jersey
  • Contamination: Carbon Tetrachloride, Chloroform, TCE, PCE, Vinyl Chloride, and 1,1-DCE.
  • Geology: Site is underlain by shale of the Passaic formation. Competent bedrock is overlain by up to 10 feet of unconsolidated materials consisting of in-place weathered bedrock, silt and clay, as well as some reworked local soil. The water table is approximately 6 ft bgs.
  • Area Treated: Target treatment area is approximately 415 ft x 275 ft. The target vertical treatment zone covered the 10-100 feet bgs depth interval. Injection well clusters were installed and two depth intervals (10-50 feet bgs and 60-100 feet bgs) were targeted.
  • Effectiveness: Average VOC results for all 22 wells sampled show an overall 52% reduction following the last application. Additional treatments have been approved by the client and are pending regulatory approval.

Download Case Study: Adobe Acrobat File (PDF)

Former Metal Fabricating Facility (Isotec Case Study 40)
  • Site Location: Lakewood, Colorado
  • Contamination: TCE, PCE, 1,1-DCE, 1,1-DCA, 1,1,1-TCA.
  • Geology: Subsurface is comprised of fractured bedrock. The water table is approximately 3-15 ft bgs.
  • Area Treated: Target treatment area covered a bedrock well network using a 30-foot spacing grid targeting a 25-foot screened vertical interval.
  • Effectiveness: Monitoring wells located within the treatment area have been sampled over a six-year period. Overall there has been an 82% reduction of 1,1-DCE and a 93% reduction of TCE. The facility received notification from the Colorado Department of Public Health and Environment (CDPHE) requiring no further remedial action.

Download Case Study: Adobe Acrobat File (PDF)

Manufacturing Facility (Isotec Case Study 41)
  • Site Location: Southern, Colorado
  • Contamination: PCE.
  • Geology: Subsurface is comprised of sand and clay down to 30 feet bgs underlain by fractured shale. The water table is approximately 25 ft bgs.
  • Area Treated: Target treatment area covered an injection well network utilizing 30 injection points.
  • Effectiveness: Following the injections, four gallons of separate-phase PCE was removed. This volume of PCE is equivalent to 8,000,000 gallons of groundwater at 5 µg/L or 2.4 years of groundwater pumping and treatment using existing systems at the site. An additional eight gallons of separate-phase PCE was oxidized.

Download Case Study: Adobe Acrobat File (PDF)

Former Reprocessing Facility (Isotec Case Study 43)
  • Site Location: South Florida (Superfund Site)
  • Contamination: TCE (20,000 µg/L in GW; 5,200 mg/kg in soil) and TCA (15,000 µg/L in GW; 3,200 mg/kg in soil). DNAPL present at some locations.
  • Geology: Oolitic limestone, oolitic & quartz-grain sandstone, and wackestone. Depth to GW approximately 8-10 feet bgs.
  • Area Treated: Target treatment area covered an injection well network utilizing 8 nested well injection points targeting four depth intervals (20-30 feet bgs, 30-40, 40-50 and 50-60 feet bgs).
  • Effectiveness: TCE and TCA in soils reduced by 86% and 94%, respectively. TCE and TCA in groundwater reduced by 97% and 98%, respectively.

Download Case Study: Adobe Acrobat File (PDF)

Chemical Depot (Isotec Case Study 46)
  • Site Location: Pueblo, Colorado
  • Contamination: TCE and cis-1,2-DCE.
  • Geology: Interbedded fine-to-coarse grained sand and gravel from 0-40 feet bgs, underlain by shale bedrock.
  • Area Treated: Source area treatment covering an injection point network consisting of three injection wells targeting the vertical interval between 27-36.6 feet bgs.
  • Effectiveness: TCE and cis-DCE in GW reduced by 93% and 97%, respectively. Third pilot program injection event was cancelled due to successful results achieved after the first two events.

Download Case Study: Adobe Acrobat File (PDF)

Former Wood Product Mill (Isotec Case Study 48)
  • Site Location: Arlington, Washington
  • Contamination: Pentachlorophenol (PCP).
  • Geology: The subsurface at the site consists of interbedded silty sands and sandy silts to approximately 7 feet bgs. Medium to coarse sand was encountered from 7-16.5 feet bgs. Depth to GW ranged from 7.5-11 feet bgs.
  • Area Treated: Target treatment area was approximately 22,500 sq. feet covering the 11-17 feet bgs interval during the first event and the 7-16 feet bgs interval during event II. Approximately 140 temporary DP points were utilized to perform ISCO throughout the site.
  • Effectiveness: Average PCP concentration in groundwater was reduced by 91%.

Download Case Study: Adobe Acrobat File (PDF)

Northwest Terminal Site (Isotec Case Study 52)
  • Site Location: Portland, Oregon
  • Contamination: Pentachlorophenol (PCP).
  • Geology: Upper zone is a discontinuous, unconfined aquifer compromised of fill and river alluvial deposits, consisting mainly of sand. There is seasonal variability in the upper water zone; seasonal high levels in winter and spring and low levels in the fall, about 3 feet in variation. The confining unit consists of silt to sandy silt of variable thickness, between 1-17 feet thick.
  • Area Treated: Target treatment area was approximately 5,600 sq. feet in the source area and 30,000 sq. feet in the downgradient plume. The target treatment interval covered the 16-19 feet bgs aquifer interval.
  • Effectiveness: Average PCP concentration in groundwater was reduced by 93%.

Download Case Study: Adobe Acrobat File (PDF)

Former Chemical and Plastics Manufacturing Facility (Isotec Case Study 53)
  • Site Location: Syracuse, New York
  • Contamination: Ethylbenzene, xylenes and 2-ethylanthraquinone (2-EAQ).
  • Geology: Subsurface is compromised of fill, clay, clayey silt, silt, silty sand, and sand from surface to approximately 26 feet bgs. Depth to water is approximately 6 feet bgs.
  • Area Treated: Target treatment area was approximately 6,000 sq. feet targeting the 8-16 and 18-26 feet bgs aquifer intervals.
  • Effectiveness: Saturated soil concentrations of xylenes, ethylbenzene and 2-EAQ were reduced by 93%, 93% and 76%, respectively.

Download Case Study: Adobe Acrobat File (PDF)

Former Bakery Operation (Isotec Case Study 55)
  • Site Location: Antioch, California
  • Contamination: Total Petroleum Hydrocarbons in Gasoline (TPH-G) and Benzene. Concentrations as high as 15,000 µg/L for TPH-G and 2,200 µg/L for Benzene.
  • Geology: The subsurface is compromised mostly of silt from ground surface-11 feet bgs, and clay from 11-36 feet bgs. The clay is underlain by sandy-silt to approximately 53 feet bgs. GW is encountered at approximately 36 feet bgs; flow ranging from northeasterly to northwesterly.
  • Area Treated: Target treatment area was approximately 4,000 sq. feet covering the 22-34 and 36-44 depth intervals.
  • Effectiveness: Benzene concentrations were reduced by 95% and 97% in VW-2 and SVE-1, respectively. TPH-G concentrations were reduced by 81% and 91% in VW-2 and SVE-1, respectively.

Download Case Study: Adobe Acrobat File (PDF)

 


 
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